How To Avoid Catastrophic Breakdowns With Your Industrial Boiler

5 April 2018
 Categories: , Blog


When it comes to caring for your industrial boiler, routine maintenance is key. Without routine maintenance, your boiler could suffer a catastrophic breakdown, which could be devastating for your company, and for the people who work for you. It's not enough to schedule annual inspections of your equipment; which is crucial. To protect your boiler, and your employees, here are four safety procedures you'll need to follow.

Keep Accurate Service Records

If you're not keeping service records for your industrial boiler, you need to. Accurate service records are the only way you can keep track of the service your boiler receives, as well as when that service is provided. Your service records should also include the type of service that was provided, and who provided the service.

Create a Consistent Maintenance Schedule

In addition to the accurate service records, it's also crucial that you create a consistent maintenance schedule within the facility. This maintenance schedule will ensure that the boiler has had key components monitored promptly. At least once a shift, the boiler pressure gauge should be inspected for accuracy. Water column and gauge glass valves should also be tested at least once a shift. It's also important that solids be removed from the mud drum.

At the start of each day, the boiler level alarms and the low-water cutoff switch should both be tested to ensure that they're operating properly. Also, at least once a month, the refractory should be inspected. If cracks are found, they should be repaired immediately.

Watch for a Pattern of Changes

One of the benefits of keeping accurate service records, and conducting routine maintenance is that changes can be identified quickly. If your routine maintenance checks and service appointments show a pattern of changes, it's important that you address those changes immediately. Any changes in the way your boiler is operating need to be taken seriously, as they could be an indication that a catastrophic breakdown is about to occur.

Ensure Timely Repairs by Professional Service Technicians

In addition to the routine maintenance and safety inspections that you'll perform throughout the year, it's also important that you have your boiler serviced by a professional service technician at least once a year. This will ensure that your boiler is functioning properly and that serious problems weren't missed during those routine safety inspections. If your service technician identifies potential problems, be sure to have them addressed immediately.

For more information on boilers, contact your local water tube boiler manufacturers.